In this work, an alternative procedure to retrofit an industrial plant is proposed, based on a new heat exchanger network (HEN) synthesis and evolution algorithm. The idea is to consider the retrofitting as a grassroots design, but with match constrains accounted for during the synthesis. First, a lower bound for the HEN total annual cost (TAC) is determined and a new HEN is synthesized. A comparison between this HEN and the actual one is performed to search for structural similarities, forming the set of match constrains. Then, a new HEN keeping those similarities is proposed. The comparison among the three HENs indicate the recommended structural modifications. A Case Study is considered. Results show a reduction on the TAC, indicating the actual HEN is poorly integrated and a retrofit can be performed without many changes on the structure. The automatic HEN synthesis and evolution are performed using the software AtHENS,

Heat exchanger network (HEN) synthesis has been traditionally performed without accounting for a more detailed unit design, which is important since the final HEN may require unfeasible units. Recently, publications on this matter have appeared, as well as softwares that simultaneously perform synthesis and units design. However, these publications do not clearly show the influence of the new added features on the final HEN. Hence, this work aims at showing that units' design can strongly affect the final HEN. Improvements on heat transfer area and total annual cost estimations, which influence the HEN structural evolution, are the main responsible for that. It is also shown the influence of some design bounds settings, which can indicate an unfeasible unit design and, therefore, the need for a new match search or the maintenance of a loop. An example reported in the literature is used to illustrate the discussion.

The objective of this work is to present an application of the simulated annealing method for the optimal design of pipe networks including pumps. Although its importance, the optimization of pumped networks did not receive great attention in the literature. The proposed search scheme explores the discrete space of the decision variables: pipe diameters and pump sizes. The behavior of the pumps is describe through the characteristic curve, generating more realistic solutions. In order to demonstrate the versatility of the approach, three different examples of optimal design problems are solved.

Soybean oil is the most consumed vegetable oil in the world, representing 54% of the total world production. Brazil is the second country in the world that produces and export soybean seeds, almost 20%. One of the most important by-product of the soybean oil is the deodorizer distillate, commonly known as soybean sludge. This residue is rich in many high value compounds as tocopherols, squalene and sterols. Tocopherols are the major components in the deodorized distillated due to their characteristics as an antioxidant agent. So, the objective of this work is to study the concentration of tocopherols presented in this raw material, using the operational conditions obtained from the equilibrium data and using supercritical carbon dioxide as a solvent. The deodorizer distillate is a complex mixture of more than 200 components, so a synthetic mixture was chosen to represent the deodorizer distillate. The synthetic mixture used in this work is composed by tocopherols, fatty acids and squalene. The simulation was carried out using ASPEN+ simulator and the LCVM thermodynamic model was used to correlate the available equilibrium data.

Extraction with supercritical solvents has been used in different areas, such as petroleum desasphaltation, descaffeination of coffee and tea and in the separation of other types of natural products. The supercritical solvent most frequently utilized in the extraction of natural products is carbon dioxide (CO2) due to its several advantages over other solvents such as low cost, atoxicity and volatility. The design, evaluation and optimization of a supercritical extraction that is based on phase equilibrium require phase equilibrium data. This type of data is very scarce for natural compounds like sterols and vitamins. These natural compounds are produced synthetically, but nowadays interest in their extraction from natural sources is increasing. Therefore, the objective of this work is to study the thermodynamic modelling equilibrium of systems containing vitamins A, D, E and K, using the predictive LCVM model. The sensitivity of critical properties in the calculation of the phase behavior was also studied. This study proved that the choice of a group contribution method to calculate thermodynamic properties is very important for obtaining good results in the phase equilibrium calculations.

Reactions under supercritical conditions have been employed in many processes. Furthermore, an increasing number of commercial reactions have been conducted under supercritical or near critical conditions. These reaction conditions offer several advantages when compared to conditions in conventional catalytic processes in liquid-phase, gas-liquid interface, or even some gas-phase reactions. Basically, a supercritical solvent can diminish the reactant’s transport resistance from the bulk region to the catalyst surface due to enhancement of liquid diffusivity values and better solubility than those in different phases. Another advantage is that supercritical solvents permit prompt and easy changes in intermolecular properties in order to modify reaction parameters, such as conversion or selectivity, or even proceed with the separation of reaction products. Diesel fractions from petroleum frequently have larger than desirable quantities of aromatic compounds. Diesel hydrogenation is intended to decrease these quantities, i.e., to increase the quantity of paraffin present in this petroleum fraction. In this work, the hydrogenation of tetralin was studied as a model reaction for the aromatic hydrogenation process. A conventional gas-liquid-solid catalytic process was compared with that of supercritical carbon dioxide substrate under similar conditions. Additionally, an equilibrium conversion diagram was calculated for this reaction in a wide range of temperature and reactant ratios, so as to optimize the operational conditions and improve the results of subsequent experiments. An increase in the rate of reaction at 493 K in supercritical fluid, as compared to that in the conventional process, was observed.

Recently, a new software (AtHENS) that automatically synthesizes a heat exchanger network with minima consumption of utilities was developed. This work deals with the next step, which represents the evolution of the initial network. Hence, new procedures to identify and break loops are incorporated, for which a new algorithm is proposed. Also, a heat exchanger design procedure which uses the available pressure drop to determine the film coefficient on the tube side and shell side is added, providing the utilization of more realistic heat exchangers in the network during its optimization. Results obtained from a case study point to the possibility of equipment design having a strong influence on the network synthesis.

This paper presents a model and an algorithm for the simulation of pipeline networks with compressible fluids. The model can predict pressures, flow rates, temperatures and gas compositions at any point of the network. Any network configuration can be simulated; the existence of cycles is not an obstacle. Numerical results from simulated data on a proposed network are shown for illustration. The potential of the simulator is explored by the analysis of a pressure relief network, using a stochastic procedure for the evaluation of system performance.